Subaru Legacy

since 1990-1998 release

Repair and operation of the car



Subaru Legacy
+ 1.1. Identification numbers
+ 2. Maintenance
- 3. Engines
   3.1. Technical characteristics
   3.2. Operations on repair of the engine installed in the car
   3.3. Top dead point of the first cylinder
   3.4. Cover of a head of the block of cylinders
   3.5. Inlet collector
   + 3.6. Gear belt and pulleys
   3.7. Replacement of a forward sealing ring of a bent shaft
   3.8. Replacement of sealing rings of camshafts
   3.9. Camshafts and pushers
   3.10. Heads of the block of cylinders
   3.11. Oil pallet
   3.12. Oil pump
   3.13. Drive flywheel / plate
   3.14. Replacement of a back sealing ring of a bent shaft
   3.15. Suspension bracket of the power unit
   - 3.16. Capital repairs of the engine
      3.16.1. Technical characteristics
      3.16.2. Check of a compression
      3.16.3. Check of the engine by means of the vacuum gage
      3.16.4. Recommendations about removal of the engine
      3.16.5. Removal of the engine
      3.16.6. Sequence of dismantling of the engine
      3.16.7. Dismantling of a head of the block of cylinders
      3.16.8. Cleaning and survey of a head of the block of cylinders
      3.16.9. Assembly of a head of the block of cylinders
      3.16.10. Removal of pistons
      3.16.11. Division of sections of blocks of cylinders
      3.16.12. Removal of a bent shaft with rods
      3.16.13. Block of cylinders of the engine
      3.16.14. Honingovaniye of cylinders
      3.16.15. Rods
      3.16.16. Bent shaft
      3.16.17. Survey of radical and conrod bearings
      3.16.18. Engine balance of assembly at capital repairs
      3.16.19. Survey of pistons
      3.16.20. Check of working gaps of conrod bearings
      3.16.21. Check of working gaps of radical bearings of a bent shaft
      3.16.22. Assembly of sections of the block of cylinders
      3.16.23. Installation of piston rings
      3.16.24. Installation of pistons
      3.16.25. Installation of the engine
      3.16.26. Start of the engine after capital repairs
+ 4. Heating, ventilation
+ 5. Fuel system
+ 6. Exhaust system
+ 7. Systems of start, ignition
+ 8. Transmissions
+ 9. Coupling, shaft
+ 10. Brake system
+ 11. Suspension bracket
+ 12. Steering
+ 13. Body
+ 14. Electric equipment


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3.16.5. Removal of the engine

GENERAL INFORMATION

Fastening a sling of the load-lifting mechanism on a back part of the engine


Fastening a sling of the load-lifting mechanism on a forward part of the engine


PERFORMANCE ORDER
1. Remove a cowl.
2. Remove mudguards from the lower part of the engine.
3. Take off pressure in fuel system.
4. Disconnect from the accumulator of the plug and remove the accumulator.
5. Merge cooling liquid from the engine cooling system. Then remove the lower hose of a radiator.
6. Disconnect electric sockets from the radiator fan.
7. Disconnect hoses and electric sockets from the air filter and remove assembly of the air filter.
8. Remove the radiator fan, a radiator, radiator hoses.
9. Remove the air conditioning compressor.
10. Remove the generator and a starter.
11. Unscrew the grounding tire from the left head of the block of cylinders.
12. Remove high-voltage wires from spark plugs.
13. Remove an inlet collector.
14. Disconnect heater hoses.
15. Remove an arm of high-voltage wires from a forward part of the engine.
16. If the car is equipped by the amplifier of steering unscrew bolts of fastening of the pump of the amplifier of steering and move it aside, without disconnecting hoses.
17. Lift a forward part of the car and record on supports.
18. Disconnect the electric socket from the oxygen sensor, then separate a forward reception exhaust pipe from heads of the block of cylinders.
19. If the car is equipped with the automatic transmission, watch subsection 8.2.10 for removal of the hydrotransformer from a drive plate.
20. Unscrew two top bolts and weaken two lower nuts of fastening of the transmission to the engine.
21. Unscrew nuts of fastening of forward support of the engine.
22. Hook on the engine the load-lifting mechanism, and prop up the transmission a jack (see rice. Fastening a sling of the load-lifting mechanism on a back part of the engine, Fastening a sling of the load-lifting mechanism on a forward part
engine
).
23. Raise the engine the load-lifting mechanism so that the top of the engine was perceived by the load-lifting mechanism.
24. Unscrew two lower nuts of fastening of the transmission to the engine. Check that anything else does not connect the engine to a car body.
25. Slowly lift the power unit from a motor compartment.
26. Move the engine from the car aside and lower on wooden supports on a floor or remove a flywheel / plate of the drive and install the engine on a special bed.